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    Aluminum Clad Steel Wire
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    Aluminum Clad Steel Wire

    Aluminum Clad Steel (ACS), also known as Alumoweld Wire or SC/AC conductor, is utilized in Guy Wire, Overhead Ground or Static Wire, and Messenger Wire applications. It is manufactured in accordance with ASTM B416, DIN 48201, and AS/NZS 1222.2 standards.

    Application 

    Aluminum Clad Steel is used as an overhead ground wire, shield wire protecting transmission lines against lightning damage, and in other applications within the power utilities and formed wire industries. It is also used in optical ground wire (OPGW) systems, providing both mechanical support and electrical conductivity.

    Construction

    ● Conductor Type: Concentric-stranded conductors made from round aluminum clad steel core wires.
    ● Stranding: Galvanized steel wires are stranded concentrically, with the outermost layer being laid right-handed and the subsequent layers having the opposite direction of lay.
    ● King Wire:  A conductor may incorporate a larger central wire (king wire) if necessary. This wire's diameter is typically 5% larger than the surrounding wires and is based on conductor design requirements.

    Standard

    ASTM B415

    1. Title: Standard Specification for Hard-Drawn Aluminum-Clad Steel Wire
    2. Scope: ASTM B415, published by the American Society for Testing and Materials (ASTM), covers the specifications for hard-drawn aluminum-clad steel wire used in electrical applications. This standard specifies the construction, mechanical properties, and performance criteria necessary to ensure the wire meets the required standards for conductivity, strength, and durability in various electrical applications.

    ASTM B416

    1. Title: Standard Specification for Concentric-Lay-Stranded Aluminum-Clad Steel Conductors 
    2. Scope: ASTM B416, issued by the American Society for Testing and Materials (ASTM), outlines the specifications for concentric-lay-stranded aluminum-clad steel conductors. The standard covers the construction, mechanical properties, and performance requirements to ensure the conductors provide the necessary electrical conductivity, strength, and corrosion resistance for electrical transmission and distribution applications.

    DIN 48201

    1. Title: Steel Wire Ropes; Zinc-coated
    2. Scope: DIN 48201, published by the Deutsches Institut für Normung (DIN), specifies the requirements for zinc-coated steel wire ropes used in various applications, including electrical and mechanical systems. This standard outlines the construction, coating, mechanical properties, and performance criteria to ensure the steel wire ropes meet the necessary standards for strength, durability, and corrosion resistance.

    AS/NZS 1222.2

    1. Title: Steel Wire for Overhead Line Conductors - Part 2: Aluminum-Clad
    2. Scope: AS/NZS 1222.2, published jointly by Standards Australia and Standards New Zealand, specifies the requirements for aluminum-clad steel wire used in overhead line conductors. The standard covers the construction, mechanical properties, and performance criteria necessary to ensure the wire meets the required standards for strength, conductivity, and corrosion resistance in electrical transmission applications.

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