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Prefabricated Branch Cable

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Prefabricated Branch Cable

Prefabricated branch cables are specialized electrical cables designed to streamline the process of electrical distribution in buildings and large-scale construction projects. These cables are manufactured with predefined branch-off points and connectors, allowing for quick and efficient installation without the need for on-site cutting or splicing. They provide a reliable and cost-effective solution for distributing power to multiple locations from a single main power source.

Prefabricated branch cables are known for their ease of installation, reliability, and safety. They minimize installation time and labor costs while ensuring consistent quality and performance. These cables are widely used in commercial, industrial, and residential applications where complex wiring systems are required.

Applications

Commercial Buildings: Power distribution in office buildings, shopping centers, and hotels.
Industrial Facilities: Electrical systems in factories, warehouses, and production plants.
Residential Complexes: Multi-unit residential buildings and housing developments.
Infrastructure Projects: Airports, hospitals, schools, and other large-scale infrastructure projects.

Construction

Main Conductor: Typically made of copper or aluminum, providing excellent electrical conductivity.
Insulation: High-grade materials like XLPE (cross-linked polyethylene) or PVC (polyvinyl chloride) to withstand high temperatures and voltages.
Branch Connections: Pre-fabricated branch-off points with connectors that allow for easy and secure connections.
Outer Sheath: Durable and flexible outer sheath made of materials like TPU (thermoplastic polyurethane) or rubber to resist abrasion, chemicals, and environmental factors.
Protection: Additional protection such as fire-resistant or water-resistant sheathing for specific applications.

Cable Types

Standard Prefabricated Branch Cables

1. Construction: Includes copper or aluminum conductors, XLPE or PVC insulation, and pre-fabricated branch-off points with connectors.
2. Applications: Suitable for general power distribution in commercial and residential buildings.

Fire-Resistant Prefabricated Branch Cables

1. Construction: Features fire-resistant insulation and sheathing to maintain circuit integrity in the event of a fire.
2. Applications: Ideal for installations in buildings where fire safety is a critical concern, such as hospitals, schools, and high-rise buildings.

Waterproof Prefabricated Branch Cables

1. Construction: Includes water-resistant sheathing and sealed branch-off points to prevent water ingress.
2. Applications: Suitable for outdoor installations and environments with high humidity or exposure to water, such as tunnels, bridges, and underground facilities.

High-Temperature Prefabricated Branch Cables

1. Construction: Designed with high-temperature resistant materials to operate in environments with elevated temperatures.
2. Applications: Ideal for industrial facilities with high ambient temperatures, such as steel mills and foundries.

Standard

IEC 60502-1

1. Title: Power Cables with Extruded Insulation and Their Accessories for Rated Voltages from 1 kV (Um = 1.2 kV) to 30 kV (Um = 36 kV) – Part 1: Cables for Rated Voltages of 1 kV (Um = 1.2 kV) and 3 kV (Um = 3.6 kV)
2. Scope: This standard specifies the general requirements for power cables with extruded insulation for rated voltages of 1 kV and 3 kV. It covers the construction, materials, and performance characteristics of these cables, including those with prefabricated branch connections.

IEC 60332-3

1. Title: Tests on Electric and Optical Fibre Cables under Fire Conditions – Part 3: Test for Vertical Flame Spread of Vertically-Mounted Bunched Wires or Cables.
2. Scope: This standard specifies the test methods for the vertical flame spread of bunched wires or cables. It is applicable to prefabricated branch cables designed for fire-resistant applications.

IEC 60529

1. Title: Degrees of Protection Provided by Enclosures (IP Code)
2. Scope: This standard defines the degrees of protection provided by electrical enclosures against the ingress of solid foreign objects and water. It is relevant for prefabricated branch cables designed with waterproof or water-resistant features.

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